Softgel Manufacturing Process

Softgel Manufacturing Process

Softgel Manufacturing Process – Soft gelatin capsules as defined Formulation and Production are hermetically sealed one-piece capsules incorporating a liquid or a semisolid fill externally a balloon of atmosphere or ether. Today, we get to introduce you to yet one more important procedure within the capsule filling industry called Softgel Manufacturing Process. At every stage, there are several procedures that you simply must get right to make sure the ultimate product meets high-quality standards.

Soft gelatin capsules have gained popularity within the pharmaceutical industry for human and veterinary use thanks to the various advantages it possesses over other commonly used solid dosage forms like tablets, hard gelatin capsules, etc. The bioavailability of hydrophobic drugs is often significantly increased when formulated into soft gelatin capsules. Obviously, it’s unlikely to reconsider the way to produce soft gelatin capsules if you are performing not have the conventional encapsulation machine.

Softgels are manufacturers using the subsequent methods: 

  • Plate process
  • Rotary die process
  • Reciprocating die process
  • Accogel process
  • Seamless process

8 key point of Softgel Manufacturing Process:

Manufacturing softgels is immensely ranging from production two-piece hard capsules or tablets. As such, there are different considerations you ought to take under consideration as a soft gel manufacturer. Of those considerations, we’ve outlined the seven most vital factors when manufacturing soft gel capsules.

1. Equipment Speed:

The speed of your equipment will prepare your production method output range. While you would possibly think faster is usually better, you would like to stay in mind that your output still must be managed by your staff. While some machines can reach up to eight rotations per minute, it’s advised to work at six RPM instead. This way, one operator is going to be ready to continue with output, and your drying systems are going to be ready to continue with the number of capsules they have to dry. Furthermore, the faster the machine runs, the more defective capsules are going to be manufacturers if the batch is producing any leakers.

2. Equipment Quality:

The quality of your equipment will have an immediate impa­­­­ct of the standard on your product. As such, you would like to form sure you’re investing in quality machinery. How does one know whether you’re buying the simplest equipment to manufacture your capsules? Trusting a reputable, experienced, and proven equipment provider ensures you’re purchasing the very best quality machines.

3. Equipment Versatility:

You want to form sure you’ve got the proper equipment that performs the required functions for your production process. You’ll get to start with a soft gel machine then consider your drying system. You’ve got options when it involves these machines, and it’s important to think about their versatility before investing. Additionally, it’s going to be a wise investment for you to think about additional off-line equipment, like sorters or polishers, which may improve your production process.

4. Drying Process: 

As previously mentioned, you’ve got options when it involves your drying process. If you’re producing a big number of oil-based soft gel capsules, an in-line drying system could also be your best choice. This continuous drying system is quicker and sees the whole encapsulation process through from start to end. If you’re not working with oil-based soft gel capsules, you’ll get to stick with a typical tumbler dryer and drying tunnel system, which may be a lengthier process. Evaluate your manufacturing requirements before time to seek out the drying system that most accurately fits your needs.

5. Equip Employees:

Successful employees are helping through rigorous training and knowledge. One of the services your equipment provider should provide you with is training. Training will allow your employees to become more conversant in your manufacturing equipment. After an informative session, they’re going to be well-equipped with the required skills and knowledge to tackle any problem they’ll face.

6. Gelatin Formula:

Gelatin may be a tricky substance with too much moisture and it’ll be too sticky insufficient moisture, and your soft gel capsules are going to be brittle and crack easily. To avoid either of those problems, manufacturers need to seek out the right formulation for his or her soft gel capsules. Knowing what percentage of ingredients renders the simplest softgels is an important thing about any soft gel manufacturing process.

7. Process Assessment:

Your production process can always be improved upon and your operations should be assessed frequently to maximize your machine efficiency and output capacity. You ought to always get on the lookout for areas of improvement. This way, your production process will still evolve in a positive direction as your company expands and grows.

8. Process Documentation:

The quality of your product is going to be directly suffering from the standard of your process documentation. Our IQ, OQ, and PQ, validation processes assist you to assess, develop and implement the accepted processes to satisfy your quality and regulatory requirements.

Subsequent documentation:

  • FAT – Factory Authorized Test
  • IQ – Installation Qualification
  • OQ – Operational Qualification


Above we share all genuine information and may it’s helpful for you if you want to start soft gel manufacturing in India. If you want to start your own manufacturing company of soft gel then feel free to contact us. Or you can directly fill the contact form from our official website.